比如“概述”一节中的图所示例阀是可选的。
如果必须调•配备动力装置的完整S4Cplus控制器柜：高达400 kg
步骤操作信息/插图整压力，以下步骤详细说明了如何设置比例阀。
步骤操作信息/插图
1
比例阀由电压设置
控制
参见电路图！
2.0-1伏的输出压力为
1.2巴。
3.10伏输出为12巴。12巴的输出压力要求：
车间空气压力至少为12巴。
2安装
2.7.7. 拆分框
74 3HAC 17667-1修订版：A
2.7.7. 拆分框
连接-XS101.6未使用！
2安装
2.8.1. 提升动力装置
3HAC 17667-1修订版：A 75
2.8动力装置
2.8.1. 提升动力装置
下表详细说明了拆分框上的连接。
跳线
如果未选择上表中的任何选项，则触点已安装跳线
交货时在分箱中。
为了使SpotPack软件正常工作，需要跳线。
跳线：分别在插座1和4之间连接一根20 mm长的导线（EK 0.75）
联系
机组连接备注
水阀XS101.1见电路图！
流量开关1 XS101.2参见电路图！
流量开关2（选项）XS101.3参见电路图！
压力开关（选件）XS101.4参见电路图！
比例阀（选件）XS101.5参见电路图！

全体的
交付时，动力装置通常安装在S4Cplus控制器柜的顶部，但它也
可以将其重新安装到现有的控制器机柜上。本程序详细介绍了如何提起
单独的电源装置以及完整的控制器柜。
由于动力装置的重量很重，起吊时必须特别注意
装置。
xx0300000082
程序
警告！
电源装置可以单独提升，也可以安装在S4Cplus控制器机柜的顶部！
使用合适的起吊设备，避免人员受伤！
•独立动力装置：高达150 kg

1.将吊索安装到动力装置顶部。确保吊索的容量与
动力装置的重量！

第75页。
2、轻轻拉伸吊索，将其提起
起吊前松弛。
3、将动力装置提升并运行至
预期位置。
2安装
2.8.2. 动力装置安装，标准
76 3HAC 17667-1修订版：A
2.8.2. 动力装置安装，标准
动力装置的位置
动力装置的位置如下图所示。
xx0300000147
所需设备
动力装置
B用于访问电源装置和控制器之间的信号连接的区域
C S4Cplus控制器柜
D电缆密封套，车间电源
E电缆密封套，机械手电源
F连接，分线盒电缆，XS103
G连接，固定/基座枪，XS104
H带连接螺钉的外壳支架（4个）（共16个）
设备等备件
零件号：Art。编号注释
动力装置见备件
零件部分！
有许多版本可用。
动力装置包含所有必需的
用于安装和连接的硬件。
标准工具包，
DressPack/SpotPack
3HAC 17290-7第节定义了内容
标准工具3HAC 17667-1修订版：A 77
安装
下面的过程详细介绍了如何将电源装置安装到标准S4Cplus控制器上
内阁
警告！包！
电路图3HAC 17669-2 IRB 6600、6650和
7600使用气动焊枪
电路图3HAC 17669-1 IRB 6600、6650和
7600使用伺服焊枪
2安装
2.8.2. 动力装置安装，标准

在开始对控制器或装置进行任何工作之前，请遵守以下规定
连接到控制器：
•-关闭机柜的所有电源！
•-机柜内或任何外部装置内的许多组件对静电放电敏感
（静电放电）并将被破坏！
•-搬运前，确保您通过特殊的静电放电腕带接地
或类似。许多模块和单元正面都配有特殊的ESD保护按钮
用于连接手镯。使用它！
接地故障保护
如果当地有任何规定，装置必须配备某种接地故障保护
需要这个。
步骤说明/插图
1、确保控制器的电源已接通
已关闭。
2、解锁在电路图中指定！
如果没有：确保安装可以控制器顶部并取下
机柜后部的铰链螺钉。
3、卸下控制器顶部。
4、将动力装置提升到S4Cplus顶部
控制器。
详见“提升动力装置”一节
第75页。
5.将电源装置固定在机器顶部
带四个外壳的控制器
每个支架有四个螺钉。
包含在套件中。
确保光纤ESD条没有
在
机柜顶部。
6、是否配备动力装置
接地故障保护？
如果是：将电源装置连接为

按要求保护接地故障。
请注意，当地法律

The proportional valve is available as an option. The procedure below details how to set the proportional valve, if pressure must be adjusted. Step Action Info/Illustration 1. The output pressure from the proportional valve is set by voltage control. See circuit diagram! 2. 0 - 1 volt gives an output pressure of 1.2 Bar. 3. 10 volts gives an output of 12 Bar. An output pressure of 12 Bar requires that shop air pressure is at least 12 Bar. 2 Installation 2.7.7. Split box 74 3HAC 17667-1 Revision: A 2.7.7. Split box Connections The table below details the connections on the split-box. Jumpers If none of the options in the table above has been chosen, the contacts has jumpers installed in the split-box at delivery. The jumpers are needed in order to get the SpotPack software working properly. Jumpers: a 20 mm long wire (EK 0.75) is connected between socket 1 and 4 in respective contact. Unit Connection Remark Water valve XS101.1 See circuit diagram! Flow switch 1 XS101.2 See circuit diagram! Flow switch 2 (option) XS101.3 See circuit diagram! Pressure switch (option) XS101.4 See circuit diagram! Proportional valve (option) XS101.5 See circuit diagram! - XS101.6 Not used! 2 Installation 2.8.1. Lifting the power unit 3HAC 17667-1 Revision: A 75 2.8 Power unit 2.8.1. Lifting the power unit General The power unit is usually fitted on top of a S4Cplus controller cabinet on delivery, but it also possible to refit it to an existing controller cabinet. This procedure details how to lift a separate power unit as well as a complete controller cabinet. Due to the heavy weight of the power unit, special considerations must be taken when lifting the unit. xx0300000082 Procedure WARNING! The power unit may be lifted separately or fitted to the top of the S4Cplus controller cabinet! Use a suitable lifting device to avoid injury to personnel! • Separate Power unit: up to 150 kg • Complete S4Cplus controller cabinet fitted with Power Unit: up to 400 kg Step Action Info/Illustration 1. Fit lifting slings to the power unit top. Make sure the slings’ capacity matches the weight of the power unit! Shown in the figure in section General on page 75. 2. Gently stretch the slings to take up the slack before lifting. 3. Lift and run the power unit to its intended position. 2 Installation 2.8.2. Installation of power unit, std 76 3HAC 17667-1 Revision: A 2.8.2. Installation of power unit, std Location of power unit The power unit is located as shown in the figure below. xx0300000147 Required equipment A Power unit B Area for accessing signal connections between power unit and controller C S4Cplus controller cabinet D Cable gland, shop power supply E Cable gland, power supply to manipulator F Connection, split box cable, XS103 G Connection, stationary/pedestal gun, XS104 H Enclosure bracket (4 pcs) with attachment screws (16 pcs in total) Equipment, etc. Spare part no. Art. no. Note Power unit See the Spare parts section! A number of versions are available. The Power unit contains all required hardware for fitting and connecting. Standard Toolkit, DressPack/SpotPack 3HAC 17290-7 The contents are defined in section Standard toolkit! Circuit Diagram 3HAC 17669-2 DressPack for IRB 6600, 6650 and 7600 using pneumatic welding gun Circuit Diagram 3HAC 17669-1 DressPack for IRB 6600, 6650 and 7600 using servo welding gun 2 Installation 2.8.2. Installation of power unit, std 3HAC 17667-1 Revision: A 77 Installation The procedure below details how to fit the power unit to a standard S4Cplus controller cabinet. WARNING! Please observe the following before commencing any work on the controller or units connected to the controller: • - Turn off all electric power supplies to the cabinet! • - Many components inside the cabinet or inside any external units are sensitive to ESD (ElectroStatic Discharge) and will be destroyed if subjected to it! • - Before handling, make sure you are grounded through a special ESD wrist bracelet or similar. Many module and unit fronts are fitted with a special ESD protection button for connection of the bracelet. Use it! Earth fault protection The installation must be fitted with some sort of earth fault protection if any local regulations require this. Step Action Note/Illustration 1. Make sure the power to the controller has been switched off. 2. Unlock the controller top and remove the hinge screws on the rear of the cabinet. 3. Remove the controller top. 4. Lift the power unit on top of the S4Cplus controller. Detailed in section Lifting the power unit on page 75. 5. Secure the power unit on top of the controller with the four enclosure brackets with four screws each. Included in the kit. Make sure the fibre ESD strip is not displaced on the circumference of the cabinet top. 6. Is the power unit to be installed equipped with earth fault protection? If YES: connect the power unit as specified in the Circuit Diagram! If NO: make sure the installation can be earth fault protected as required. Note that local laws and regulations may require the installation to be fitted with earth fault protection. The demands are specified in section Earth fault protection on page 77. 7. Is the power unit to be installed equipped with contactor? If YES: connect the power unit as specified in the Circuit Diagram! If NO: make sure the installation can be isolated as required. Note that local laws and regulations may require the installation to be fitted with a disconnector. Other reasons are The demands are specified in section Contactor on page 78. 8. Make all power and signal connections as specified in the Circuit Diagram. Specified in section Required equipment on page 76. All connection points, refered to in the Circuit Diagram, are labeled in the controller cabinet.
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